2004 Ford Excursion

The following information is subject to change without notice.  Contact dealer to verify.

 

 

POWERTRAIN COMBINATIONS
Powertrain (Engine/Transmission)
 
Horsepower (SAE net @ rpm) Torque (lb.-ft. @ rpm)
5.4L SOHC Triton™ V-8 Electronic 4-Speed Automatic Overdrive 255 @ 4500 350 @ 2500
6.8L SOHC Triton V-10 Electronic 4-Speed Automatic Overdrive 310 @ 4250 425 @ 3250
6.0L Power Stroke® Turbo Diesel V-8 TorqShift™ 5-Speed
Automatic Overdrive
325 @ 3300 560 @ 2000

 

 

 

 


 

 

 

 

 

 

 

 

 

 

 

2004 Ford Excursion

The following information is subject to change without notice.  Contact dealer to verify.

 

 

 

 Engines

 

 

5.4L 2V (330) TRITON™ SOHC SEFI V-8
Horsepower (bhp @ rpm)(1) 260 @ 4500 (Expedition)
255 @ 4500 (Excursion)
Torque (lb.-ft. @ rpm)(1) 350 @ 2500 (Expedition, Excursion)
Compression Ratio (to 1) Nominal(1) 9.0
Type and No. of Cylinders 90° Single Overhead Camshaft (SOHC), V-8
Bore and Stroke — in. (mm) 3.55 x 4.16 (90.2 x 105.8)
Displacement — Liters (cu. in.) 5.4L (330)
Taxable Horsepower 40.3
Engine Mounting 3-Point, Rubber
CYLINDER BLOCK Material Cast Iron
CYLINDER HEAD Material Aluminum
CAMSHAFTS Type 5-Bearing, Machined Steel
Material Tubular Steel With Powdered Metal Lobes
Journal Diameters — in. (mm) 1.061 (26.949)
Cam Lift: Intake /Exhaust — in. (mm) Intake 7.11038 / Exhaust 7.49794
CAMSHAFT BEARINGS Type Aluminum Housing SOHC Cylinder Head
Material Aluminum
Total Effective Length — in. (mm) 2@15mm / 4@14mm
Total Effective Surface Area — sq. in. (sq. mm) 0.628 (405)
CAMSHAFT DRIVE Type Silent Chain
Sprocket Material Sintered Steel
Timing Chain Width Nominal — in. (mm) 0.458 O/Guides, 0.524 O/Pins (11.64 O/Guides, 13.3 O/Pins)
Pitch — in. (mm) 0.375 (9.53)
CRANKSHAFT Type 5-Bearing, Forged Steel
Material Forged Steel (C38 Modified)
Length, Overall — in. (mm) 22.321 (566.96)
Crankpin Journals Diameter — in. (mm) 2.086 (52.99)
Length — in. (mm) 1.889 (48) (Two Conn Rods)
Main Bearing Journals Diameter — in. (mm) 2.657 (67.49)
Length — in. (mm) No. 1 0.803 (20.4)
No. 2-5 0.897 (22.8)
Journal Overlap — in. (mm) 0.289 (7.34)
Sprocket Material Sintered Steel
MAIN BEARINGS Type Replaceable Insert—Selective Fit (3 Sizes)
Material (Steel-Backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) 0.681-0.708 (17.3-18)
Total Effective Projected Area — sq. in. (sq. mm) 1.811-1.882 (1168-1214)
Thrust Washer Area — sq. in. (sq. mm) 3.353 (2163) (3 Washers)
CONNECTING RODS Material Cracked Powdered Metal
Length Center-to-Center — in. (mm) 6.657 (169.1)
Rod Bearings Type Replaceable Insert
Material (Steel-backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) Each Bearing 0.763 (19.4)
Total Effective Projected Area — sq. in. (sq. mm) 1.590 (1026)
PISTONS Type Strutless Modified Barrel Skirt
Material Finish Hypereutectic Aluminum Alloy—Graphite Skirt Coating
Length — in. (mm) 2.047 (52)
PISTON RINGS Number Three
Top Compression Ring Type Barrel Face
Material Steel Alloy
Finish Moly Plasma Filled Groove
Second Compression Ring Type Full Face Taper
Material Finish Cast Iron—Phosphate Coated
Oil Control Ring Type 3-Piece, Segmented—Steel
Material Finish Rails—Oxide Coated, Chrome Plated
PISTON PINS Type Full Floating—Tubular
Material Alloy Steel, Heat Treated
Length — in. (mm) 2.433 (61.8)
Diameter — in. (mm) 0.866 (22)
VALVE OPERATING MECHANISM
Tappets Type Hydraulic
Rocker Arms Type Roller Finger Follower
Material Stamped Steel
Adjustment Type Hydraulic
VALVES, INTAKE Type Recessed Head
Material SAE J775 UN & H15470 Martensitic Steel
Head Diameter — in. (mm) 1.751 (44.5)
Stem Diameter — in. (mm) 6.955
Stem Oil Control Guide Mounted Stem Seals
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 12.02
Spring Pressure -lb. @ Specified Length — in. (mm) 760N @ 28.80mm w/Valve Open
302N @ 42.56mm w/Valve Closed
VALVES, EXHAUST Type Recessed Head
Material Stem SAE J775 UN & H86450 Martensitic Steel
Material Head SAE J775 UN & S63012 Austenitic Steel (Commercial Name: 21-2N)
Head Diameter — in. (mm) 36.01
Stem Diameter — in. (mm) 0.274 (6.955)
Stem Oil Control Guide Mounted Stem Seal
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12.67)
Spring Pressure -lb. @ Specified Length — in. (mm) 760N @ 28.80mm w/Valve Open
302N @ 42.56mm w/Valve Closed
COOLING SYSTEM Type Pressurized, Series Flow
Radiator Type Cross-Flow, Fin & Tube
Thermostat Reverse Poppet Valve, Pellet-Operated
Operating Temperature 87°C-91°C (188° F-195°F)
Water Pump Type Centrifugal, Prelubricated
Bearing Type Double Row Sealed—Ball & Roller
Drive Capacity (gpm @ engine rpm) Serpentine Poly-Vee Belt —85 @ 4000
Recirculating Bypass Internal
Fan Type 9-Blade
Diameter (in.) 19.38
Ratio (Fan-to-Crankshaft rpm) 1.3 to 1
ELECTRICAL
Ignition System Type 12-Volt
Distributor Type 12-Volt Coil-on-Plug Ignition System — Spark Timing Controlled by EEC-V Computer With Integrated Coil Drivers
Spark Plugs Thread Size 14mm (Platinum)
Firing Order   1-3-7-2-6-5-4-8
Starting Motor Type Positive Engagement
Control Ignition Key Switch Actuates Solenoid Relay
Battery Ground Negative
FUEL SYSTEM
Fuel Metering System Sequential Electronic Fuel Injection — Eight Port-Mounted Fuel Injectors Electronically Triggered by EEC-V Module
Fuel Pump Type Single Electric
Location In-Tank High Pressure
Fuel Filter Type In-Line Large Capacity Filter—One
Fuel Reservoir Type—No. Used One
Location In-Tank
Air Cleaner Type Remote Assembly w/Dry Replaceable Element
LUBRICATION SYSTEM Type Pressure to Main, Camshaft, Connecting Rod Bearings and Tappets; Metered Pressure to Rocker Arms; Oil Mist to Cylinder Walls, Piston Pins; Metered Flow to Timing Chain
Oil Pan Plug Non-Magnetized
Oil Pump Type—Location Rotor—Crank Driven Within Front Cover
Intake Type Non-Floating, No Bypass, Shrouded Screen in Sump
Oil Filter Type Full-Flow, Disposable
Attachment Adapter-Mounted, Left Side
Oil Refill Capacity (qts.)
With Filter 6
Without Filter 5.5
Normal Oil Pressure (psi @ rpm-hot) 40-60 @ 2000

1. Representative 2004 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/engine calibration.

 

TRITON™ 6.8L (415) SOHC SEFI V-10
Horsepower (bhp @ rpm)(1) 310 @ 4250 (Excursion)
Torque (lbs.-ft. @ rpm)(1) 425 @ 3250 (Excursion)
Compression Ratio (to 1) Nominal(1) 9.0
Type and No. of Cylinders 90° Single Overhead Camshaft (SOHC), V-10
Bore and Stroke — in. (mm) 3.55 x 4.16 (90.2 x 105.8)
Displacement — Liters (cu. in.) 6.8L (415)
Taxable Horsepower 40.3
Engine Mounting 3-Point, Rubber
CYLINDER BLOCK Material Cast Iron
CYLINDER HEAD Material Aluminum
BALANCE SHAFT Type 3-Bearing, Machined Nodular Iron
Material Nodular Cast Iron
Journal Diameter — in. (mm) 1.061 (26.95)
Clearance—Balance Shaft Journal to Cylinder Head — in. (mm) 0.003-0.0010 (0.076-0.025)
Shaft Endplay — in. (mm) 0.002-0.007 (0.04-0.18)
BALANCE SHAFT BEARINGS Type Aluminum Housing SOHC Cylinder Head Cam Cap
Total Effective Length — in. (mm) 0.590 (15)
Total Effective Surface Area — sq. in. (sq. mm) 0.628 (405)
BALANCE SHAFT DRIVE Type Helix Gear Set
Gear Material (Drive & Driven) SAE 1144 Heat Treat Steel
Gear Backlash — in. (mm) 0.0003-0.0051 (0.0076-0.1295)
Helix Angle 21.35°
Pitch—Drive Gear — in. (mm) 2.899 (73.63)
Pitch—Driven — in. (mm) 1.450 (36.817)
CAMSHAFTS Type 6-Bearing, Machined Steel
Material Tubular Steel With Powdered Metal Lobes
Journal Diameters — in. (mm) 1.061 (26.95)
Cam Lift: Intake—Exhaust — in. (mm) 0.259—0.260 L.H./0.259 R.H. (6.58—6.60 L.H./6.59 R.H.)
CAMSHAFT BEARINGS Type Aluminum Housing SOHC Cylinder Head
Material Aluminum
Total Effective Length — in. (mm) 0.590 (15)
Total Effective Surface Area — sq. in. (sq. mm) 0.628 (405)
CAMSHAFT DRIVE Type Silent Chain
Sprocket Material Sintered Steel
Timing Chain Width Nominal — in. (mm) 0.458 O/Guides, 0.524 O/Pins (11.64 O/Guides, 13.3 O/Pins)
Pitch — in. (mm) 0.375 (9.53)
CRANKSHAFT Type 6-Bearing, Forged Steel
Material Forged Steel (C38 Modified)
Length, Overall — in. (mm) 26.62 (676.13)
Crankpin Journals Diameter — in. (mm) 2.086 (52.99)
Length — in. (mm) 1.889 (48) (Two Conn Rods)
Main Bearing Journals Diameter — in. (mm) 2.657 (67.49)
Length — in. (mm) No. 1 0.803 (20.4)
No. 2-6 0.897 (22.8)
Journal Overlap — in. (mm) 0.289 (7.34)
Sprocket Material Sintered Steel
MAIN BEARINGS Type Replaceable Insert—Selective Fit (3-Sizes)
Material (Steel-Backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) 0.681-0.708 (17.3-18)
Total Effective Projected Area — sq. in. (sq. mm) 1.811-1.882 (1168-1214)
Thrust Washer Area — sq. in. (sq. mm) 3.353 (2163) (3 Washers)
CONNECTING RODS Material Cracked Powdered Metal
Length Center-to-Center — in. (mm) 6.657 (169.1)
Rod Bearings Type Replaceable Insert
Material (Steel-backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) Each Bearing 0.763 (19.4)
Total Effective Projected Area — sq. in. (sq. mm) 1.590 (1026)
PISTONS Type Strutless Modified Barrel Skirt
Material Finish Hypereutectic Aluminum Alloy—Graphite Skirt Coating
Length — in. (mm) 2.047 (52)
PISTON RINGS Number Three
Top Compression Ring Type Barrel Face
Material Steel Alloy
Finish Moly Plasma Filled Groove
Second Compression Ring Type Full Face Taper
Material—Finish Cast Iron—Phosphate Coated
Oil Control Ring Type 3-Piece, Segmented—Steel
Material—Finish Rails—Oxide Coated, Chrome Plated
PISTON PINS Type Full Floating—Tubular
Material Alloy Steel, Heat Treated
Length — in. (mm) 2.433 (61.8)
Diameter — in. (mm) 0.866 (22)
VALVE OPERATING MECHANISM
Tappets Type Hydraulic
Rocker Arms Type Roller Finger
Material Stamped Steel
Adjustment Type Hydraulic
VALVES, INTAKE Type Recessed Head
Material Forged Steel Chrome — 1S47
Head Diameter — in. (mm) 1.751 (44.5)
Stem Diameter — in. (mm) 0.274 (6.96)
Stem Oil Control Guide Mounted Stem Seals
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12)
Spring Pressure -lb. @ Specified Length — in. (mm) 150 @ 1.102 (28) w/Valve Open, 65 @ 1.574 (40) w/Valve Closed
VALVES, EXHAUST Type Recessed Head
Material Stem 8645 Stainless Steel-Full Chrome
Material Head 21-2N
Head Diameter — in. (mm) 1.180 (29.99)
Stem Diameter — in. (mm) 0.274 (6.96)
Stem Oil Control Guide Mounted Stem Seal
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12)
Spring Pressure -lb. @ Specified Length — in. (mm) 150 @ 1.102 (28) w/Valve Open 65 @ 1.574 (40) w/Valve Closed
COOLING SYSTEM Type Pressurized, Series Flow
Radiator Type Down-Flow
Thermostat Reverse Poppet Valve, Pellet-Operated
Operating Temperature 87°C-91°C (188° F-195°F)
Water Pump Type Centrifugal, Prelubricated
Bearing Type Double Row Sealed—Ball & Roller
Drive Capacity (gpm @ engine rpm) Serpentine Poly-Vee Belt —100 @ 4000
Recirculating Bypass Internal
Fan Type 9-Blade
Diameter (in.) 19.38
Ratio (Fan-to-Crankshaft rpm) 1.2 to 1
ELECTRICAL
Ignition System Type 12-Volt
Distributor Type 12-Volt Coil-on-Plug Ignition System — Spark Timing Controlled by EEC-V Computer With Integrated Coil Drivers
Spark Plugs Thread Size 14mm (Platinum With Fine Wire Electrode)
Firing Order 1-6-5-10-2-7-3-8-4-9
Starting Motor Type Positive Engagement
Control Ignition Key Switch Actuates Solenoid Relay
Battery Ground Negative
FUEL SYSTEM
Fuel Metering System Sequential Electronic Fuel Injection — Eight Port-Mounted Fuel Injectors Electronically Triggered by EEC-V Module
Fuel Pump Type Single Electric
Location In-Tank High Pressure
Fuel Filter Type In-Line Large Capacity Filter—One
Fuel Reservoir Type—No. Used One
Location In-Tank
Air Cleaner Type Remote Assembly w/Dry Replaceable Element
LUBRICATION SYSTEM Type Pressure to Main, Balance Shaft, Camshaft, Connecting Rod Bearings and Tappets; Metered Pressure to Rocker Arms; Oil Mist to Cylinder Walls, Piston Pins; Metered Flow to Timing Chain
Oil Pan Plug   Non-Magnetized
Oil Pump Type—Location Rotor—Crank Driven Within Front Cover
Intake Type Non-Floating, No Bypass, Shrouded Screen in Sump
Oil Filter Type Full-Flow, Disposable
Attachment   Adapter-Mounted, Left Side
Oil Refill Capacity (qts.)
With Filter 6
Without Filter 5.5
Normal Oil Pressure (psi @ rpm-hot) 50-70 @ 2000

1. Representative 2004 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/engine calibration.

 

6.0L (363) V-8 DI (Direct Injection) Turbo Diesel
Horsepower (bhp @ rpm)(1) 325 @ 3300 (Excursion)
Torque (lb.-ft. @ rpm)(1) 560 @ 2000 (Excursion)
Compression Ratio (to 1) Nominal(1) 18.0
Type and No. of Cylinders 90° Overhead Valve (OHV), V-8
Bore and Stroke (in.) 3.74 x 4.134 (95 x 105)
Displacement Liters (cu. in.) 6.0L (363.34)
Taxable Horsepower 54.1
Engine Mounting 3-Point, Rubber
CYLINDER BLOCK Material Cast Iron
CYLINDER HEAD Material Cast Iron
Attachment to Block 6 Bolts Per Cylinder—Interchangeable RH & LH
CAMSHAFT Type—Material 5-Bearing— Hardened Steel Alloy
Journal Diameter (in.) 2.0995
Cam Lift (in.) Intake—.2535, Exhaust—.25308
CAMSHAFT BEARINGS Type Replaceable Insert-Precision Fit
Material Lead/Bronze Bi-Metal on Steel Back
Effective Length Each (in.) No. 1—.750, Nos. 2, 3, 4, 5—.615
Total Surface (sq. in.) 21.22
CAMSHAFT DRIVE Type Gear
Camshaft Gear Material Steel Forging—Hardened
CRANKSHAFT Type—Material Steel Forging, Induction Hardened, Grindable
No. of Bearings Five
Length Overall (in.) 29.03
Crankpin Journals Diameter (in.) 2.4985
Length (in.) 2.478
Main Bearing Journals Diameter (in.) 3.1232
Length (in.) No. 1 1.345
No. 2, 3, 4, 5 1.350 (No. 5 1.242)
Gear Material Heat Treated Steel
Vibration Damper Type Rubber
MAIN BEARINGS Type Precision Replaceable
Material Steel Backed Copper/Lead
Effective Length (in.) Nos. 1 Thru 5 Nos. 1, 2, 3, 4—.898, No. 5—.8145
Total Area (sq. in.) 43.28
Thrust Taken By No. 5 Main
Cap Attachment 4 Bolts per Cap
CONNECTING RODS Type I-Beam Section
Material Steel Forging
Length Center-to-Center (in.) 7.13
CONNECTING ROD BEARINGS Type Precision Replaceable
Material Steel Backed Copper/Lead
Effective Length Each Bearing (in.) .929
Total Effective Area Each (sq. in.) 7.30
PISTONS Material Aluminum Alloy
Finish Cam-Ground and Tapered
Length (in.) 3.818—C/L Pin to Top 2.170
Compression Ring Insert Ni-Resist-Top Groove
Oil Control Ring, Groove Rectangular
PISTON RINGS Number Three
Compression Ring Type Top, Barrel Face Keystone/Intermediate, Tapered Face
Material Top, Nodular Iron/Intermediate, Grey Iron
Coating Top, Plasma/Intermediate, Grey Iron
Oil Control Ring Type—Material Double Rail—Chrome Grey Iron
PISTON PINS Type—Material Full-Floating—Polished Steel
Diameter Length (in.) 1.308—2.995
Bearing Area In Piston (sq. in.) 6.04
Bushing Material Lead Bronze
Retention in Piston Wire Retainer Ring
TURBOCHARGER Type Garrett, Model TP-38, Non-Wastegated—1.15 A/R
VALVE OPERATING MECHANISM Type Rocker Arm, PushRod Activated
Cam Followers Type—Material—Guide Hydraulic Roller Follower—Steel—Steel
Pushrods Material—Length (in.) Tubular Steel—10.258
Rocker Arms Material Pedestal Mounted—Carbonitrited Steel Stamping
Rocker Arm Fulcrum Material Ball Pivot—Steel Powdered Metal Post
VALVES, INTAKE No. Per Cylinder Two-Recessed in Head
Material VMS-525 Full Chrome Stem Plating
Head Diameter (in.) 1.690
Stem Diameter (in.) 8 mm
Angle of Seat 30°
Valve Lash (in.) Zero
Valve Lift (in.) 0.4010
Spring Pressure (lb.) 90
VALVES, EXHAUST No. Per Cylinder Two-Recessed in Head
Material 21-2N Full Chrome Stem Plating
Diameter (in.) 1.690
Seat Insert Material None—Hardened Seat in Cylinder Head
Angle of Seat 37.5°
Valve Lash (in.) Zero
Valve Lift (in.) 0.4010
Spring Pressure (lb.) 90
VACUUM PUMP Type Saginaw Gear Single Acting Diaphragm
Drive Belt
Displacement 51 cu. cm. per Revolution
Capability 23" of Mercury at Sea Level
Maximum Control Speed 5800 rpm
COOLING SYSTEM Type Pressurized Series Flow
Radiator Type Cross-Flow, Fin & Tube (Down-flow on Econoline)
Thermostat Type Poppet Valve, Pellet-Operated
Operating Temperature Thermostat Opens @ 192° F (.004" Lift)/Wide Open @ 219° F (.314" Lift)
Water Pump Type Centrifugal, Prelubricated
Bearing No.—Type One—Sealed, Unitized
Drive Serpentine Poly-Vee Belt
Capacity (gpm @ rpm) 70 @ 3000
Recirculating Bypass Internal
Fan No. of Blades 7
Material Diameter (in.) Steel—23.5
Ratio (Fan-to-Crankshaft rpm) 1.10:1
ELECTRICAL
Cold Start System Glow Plugs
Quantity Location 1 in Each Cylinder
Control System Electronic
Starting Motor Type 12-Volt—Negative Ground
Control Ignition Key Switch
FUEL SYSTEM
Lift Pump Type Mechanical, 2-Stage—Diaphragm and Piston
Injector Pump Make and Model None
Type Hydraulic Rail Fuel Injection
Drive None
Fuel Filter No. Used—Type One—Full-Flow Disposable
Location Top Engine Mounted
Fuel Shutoff Electronic
Injector Type Multi-Orifice Nozzle
Size (in.) Spray Pattern 7-Hole, .163 mm—SP2
Actuation Hydraulic/Electronic
Injection Pressure 2000 psi to 26,000 psi
Coolant Bypass Fuel
Firing Order 1-2-7-3-4-5-6-8
Timing Advance Electronically Controlled
Air Cleaner Type Dry Element—Replaceable
Location Remote Mounted
MANIFOLDS
Air Intake Stamped Steel Crossover and Cones
Exhaust Nodular Iron—4 Ports Per Bank
LUBRICATION SYSTEM Type Full-Pressure w/Constant Jet of Oil to Bottom of Piston
Oil Pan Plug Magnetized
Oil Pump Type Gerotor—Crankshaft Mounted
Location Capacity (gpm @ rpm) Front Cover—23 @ 3000
Intake Type Non-Floating, Shrouded Screen in Intake
Oil Filter Type Full-Flow—High Capacity—Disposable
Location Top Engine Mounted
Oil Refill Capacity (qts.) with Filter Change 15
Normal Oil Pressure (psi @ rpm-hot) 40-55 @ 3000
Oil Cooler Type Full-Flow—Cylindrical Tube and Fin Bundle
Location Integral

1. Representative 2004 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/engine calibration.

 


 

 

 

 

2004 Ford Excursion

The following information is subject to change without notice.  Contact dealer to verify.

 

 

 Transmissions

 

 

AUTOMATIC TRANSMISSION SPECIFICATIONS
Make/Type Ford 4-Speed Automatic Overdrive (4R100) Ford 5-Speed Automatic Overdrive (TorqShift™)
Ratios (to 1):
1st 2.71 3.09
2nd 1.54 2.20
3rd 1.00 1.54
4th 0.71 1.00
5th — OD 0.71
Reverse 2.18 2.88
Converter (1) 1.86
Lubricant Capacity (pt.) 32.0
Helical Gears All
Oil Cooler Water
Converter Size & Type 12" Controlled Clutch Apply

1. 2.20 with 5.4L engine, 2.0 with 6.8L engine.