2004 Ford Expedition

The following information is subject to change without notice.  Contact dealer to verify.

 

POWERTRAIN COMBINATIONS
Powertrain
(Engine/Transmission)
Horsepower
(SAE net @ rpm)
Torque
(lb.-ft. @ rpm)
4.6L SOHC Triton™ V-8
4-Speed Automatic Overdrive
232 @ 4750 291 @ 3450
5.4L SOHC Triton V-8
4-Speed Automatic Overdrive
260 @ 4500 350 @ 2500

 


 

 

 

 

2004 Ford Expedition

The following information is subject to change without notice.  Contact dealer to verify.

 

 Engines

 

 

4.6L (281) TRITON™ SOHC V-8
Horsepower (bhp @ rpm)(1) 239 @ 4750 (Explorer)
232 @ 4750 (Expedition)
Torque (lbs.-ft. @ rpm)(1) 282 @ 4000 (Explorer)
291 @ 3450 (Expedition)
Compression Ratio (to 1) Nominal(1) 9.4 (Explorer)
9.3 (Expedition)
Type and No. of Cylinders 90° Single Overhead Camshaft (SOHC), V-8
Bore and Stroke — in. (mm) 3.55 x 3.54 (90.2 x 90.2)
Displacement — Liters (cu. in.) 4.6L (281)
Taxable Horsepower 40.3
Engine Mounting 3-Point, Rubber
CYLINDER BLOCK Material Aluminum Alloy
CYLINDER HEAD Material Aluminum Alloy
CAMSHAFTS Type 5-Bearing, Machined Steel
Material Tubular Steel With Powdered Metal Lobes
Journal Diameters — in. (mm) 1.062 (27)
Cam Lift: Intake-Exhaust — in. (mm) 0.255-0.255 (6.5-6.5)
CAMSHAFT BEARINGS Type Aluminum Housing
Material Aluminum
Total Effective Length — in. (mm) 0.590 (15)
Total Effective Surface Area — sq. in. (sq. mm) 0.628 (405)
CAMSHAFT DRIVE Type Silent Chain
Sprocket Material Sintered Steel
Timing Chain Width Nominal — in. (mm) 0.504 (12.8)
Pitch — in. (mm) 0.374 (9.5)
CRANKSHAFT Type 5-Bearing, Precision Cast
Material Cast Iron
Length, Overall — in. (mm) 20.866 (530)
Crankpin Journals Diameter — in. (mm) 2.086 (53)
Length — in. (mm) 0.944 (24)
Main Bearing Journals Diameter — in. (mm) 2.480 (63)
Length — in. (mm) No. 1 0.803 (20.4)
No. 2-5 0.897 (22.8)
Journal Overlap — in. (mm) 0.571 (13)
Sprocket Material Sintered Steel
MAIN BEARINGS Type Replaceable Insert—Selective Fit
Material (Steel-Backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) 0.708 (18)
Total Effective Projected Area — sq. in. (sq. mm) 1.883 (1215)
Thrust Washer Area — sq. in. (sq. mm) 0.857 (553)
CONNECTING RODS Material Cracked Powdered Metal
Length Center-to-Center — in. (mm) 5.933 (150.7)
Rod Bearings Type Replaceable Insert
Material (Steel-backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) Each Bearing 0.763 (19.4)
Total Effective Projected Area — sq. in. (sq. mm) 1.590 (1026)
PISTONS Type Strutless Modified Barrel Skirt
Material —Finish Hypereutectic Aluminum Alloy—Graphite Skirt Coating
Length — in. (mm) 2.220 (56.4)
PISTON RINGS Number Three
Top Compression Ring Type Barrel Face
Material Cast Iron Alloy
Finish Moly Plasma Filled Groove
Second Compression Ring Type Full Face Taper
Material —Finish Cast Iron—Phosphate Coated
Oil Control Ring Type 3-Piece, Segmented—Steel
Material —Finish Rails—Oxide Coated, Chrome Plated
PISTON PINS Type Full Floating—Tubular
Material Alloy Steel, Heat Treated
Length — in. (mm) 2.433 (61.8)
Diameter — in. (mm) 0.866 (22)
VALVE OPERATING MECHANISM
Tappets Type Hydraulic
Rocker Arms Type Roller Finger
Material Stamped Steel
Adjustment Type Hydraulic
VALVES, INTAKE Type Recessed Head
Material Forged Steel Chrome
Head Diameter — in. (mm) 1.751 (44.5)
Stem Diameter — in. (mm) 0.275 (7)
Stem Oil Control Guide Mounted Stem Seals
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12)
Spring Pressure -lb. @ Specified Length — in. (mm) 132 @ 1.102 (28) w/Valve Open, 55 @ 1.574 (40) w/Valve Closed
VALVES, EXHAUST Type Recessed Head
Material Stem 8645 Stainless Steel-Full Chrome
Head 21-2N Stainless Steel
Head Diameter Stem Diameter — in. (mm) 1.338-0.275 (34-7)
Stem Oil Control Guide Mounted Stem Seal
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12)
Spring Pressure -lb. @ Specified Length — in. (mm) 132 @ 1.102 (28) w/Valve Open, 55 @ 1.574 (40) w/Valve Closed
COOLING SYSTEM Type Pressurized, Series Flow
Radiator Type Cross-Flow, Fin & Tube
Thermostat Poppet Valve, Pellet-Operated
Operating Temperature 87°C-91°C (188° F-195°F)
Water Pump Type Centrifugal, Prelubricated
Bearing Type Double Row Sealed—Ball & Roller
Drive Capacity (gpm @ engine rpm) Serpentine Poly-Vee Belt —85 @ 4000
Recirculating Bypass Internal
Fan Type 9-Blade
Diameter (in.) 19.38
Ratio (Fan-to-Crankshaft rpm) 1.3 to 1
ELECTRICAL
Ignition System Type 12-Volt
Distributor Type 12-Volt Coil-on-Plug Ignition System (EDIS) — Spark Timing Controlled by EEC-V Computer With Integrated Coil Drivers
Spark Plugs Thread Size 14mm (Platinum)
Firing Order 1-3-7-2-6-5-4-8
Starting Motor Type Positive Engagement
Control Ignition Key Switch Actuates Solenoid Relay
Battery Ground Negative
FUEL SYSTEM
Fuel Metering System Sequential Electronic Fuel Injection — Eight Port-Mounted Fuel Injectors Electronically Triggered by EEC-V Module
Fuel Pump Type Single Electric
Location In-Tank High Pressure
Fuel Filter Type In-Line Large Capacity Filter—One
Fuel Reservoir Type—No. Used One
Location In-Tank
Air Cleaner Type Remote Assembly w/Dry Replaceable Element
LUBRICATION SYSTEM Type Pressure to Main, Camshaft, Connecting Rod Bearings and Tappets; Metered Pressure to Rocker Arms; Oil Mist to Cylinder Walls, Piston Pins; Metered Flow to Timing Chain
Oil Pan Plug Non-Magnetized
Oil Pump Type—Location Rotor—Crank Driven Within Front Cover
Intake Type Non-Floating, No Bypass, Shrouded Screen in Sump
Oil Filter Type Full-Flow, Disposable
Attachment Adapter-Mounted, Left Side
Oil Refill Capacity (qts.)
With Filter 6
Without Filter 5.5
Normal Oil Pressure (psi @ rpm-hot) 40-60 @ 2000

1. Representative 2004 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/enigne calibration.

 

5.4L 2V (330) TRITON™ SOHC SEFI V-8
Horsepower (bhp @ rpm)(1) 260 @ 4500 (Expedition)
255 @ 4500 (Excursion)
Torque (lb.-ft. @ rpm)(1) 350 @ 2500 (Expedition, Excursion)
Compression Ratio (to 1) Nominal(1) 9.0
Type and No. of Cylinders 90° Single Overhead Camshaft (SOHC), V-8
Bore and Stroke — in. (mm) 3.55 x 4.16 (90.2 x 105.8)
Displacement — Liters (cu. in.) 5.4L (330)
Taxable Horsepower 40.3
Engine Mounting 3-Point, Rubber
CYLINDER BLOCK Material Cast Iron
CYLINDER HEAD Material Aluminum
CAMSHAFTS Type 5-Bearing, Machined Steel
Material Tubular Steel With Powdered Metal Lobes
Journal Diameters — in. (mm) 1.061 (26.949)
Cam Lift: Intake /Exhaust — in. (mm) Intake 7.11038 / Exhaust 7.49794
CAMSHAFT BEARINGS Type Aluminum Housing SOHC Cylinder Head
Material Aluminum
Total Effective Length — in. (mm) 2@15mm / 4@14mm
Total Effective Surface Area — sq. in. (sq. mm) 0.628 (405)
CAMSHAFT DRIVE Type Silent Chain
Sprocket Material Sintered Steel
Timing Chain Width Nominal — in. (mm) 0.458 O/Guides, 0.524 O/Pins (11.64 O/Guides, 13.3 O/Pins)
Pitch — in. (mm) 0.375 (9.53)
CRANKSHAFT Type 5-Bearing, Forged Steel
Material Forged Steel (C38 Modified)
Length, Overall — in. (mm) 22.321 (566.96)
Crankpin Journals Diameter — in. (mm) 2.086 (52.99)
Length — in. (mm) 1.889 (48) (Two Conn Rods)
Main Bearing Journals Diameter — in. (mm) 2.657 (67.49)
Length — in. (mm) No. 1 0.803 (20.4)
No. 2-5 0.897 (22.8)
Journal Overlap — in. (mm) 0.289 (7.34)
Sprocket Material Sintered Steel
MAIN BEARINGS Type Replaceable Insert—Selective Fit (3 Sizes)
Material (Steel-Backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) 0.681-0.708 (17.3-18)
Total Effective Projected Area — sq. in. (sq. mm) 1.811-1.882 (1168-1214)
Thrust Washer Area — sq. in. (sq. mm) 3.353 (2163) (3 Washers)
CONNECTING RODS Material Cracked Powdered Metal
Length Center-to-Center — in. (mm) 6.657 (169.1)
Rod Bearings Type Replaceable Insert
Material (Steel-backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) Each Bearing 0.763 (19.4)
Total Effective Projected Area — sq. in. (sq. mm) 1.590 (1026)
PISTONS Type Strutless Modified Barrel Skirt
Material Finish Hypereutectic Aluminum Alloy—Graphite Skirt Coating
Length — in. (mm) 2.047 (52)
PISTON RINGS Number Three
Top Compression Ring Type Barrel Face
Material Steel Alloy
Finish Moly Plasma Filled Groove
Second Compression Ring Type Full Face Taper
Material Finish Cast Iron—Phosphate Coated
Oil Control Ring Type 3-Piece, Segmented—Steel
Material Finish Rails—Oxide Coated, Chrome Plated
PISTON PINS Type Full Floating—Tubular
Material Alloy Steel, Heat Treated
Length — in. (mm) 2.433 (61.8)
Diameter — in. (mm) 0.866 (22)
VALVE OPERATING MECHANISM
Tappets Type Hydraulic
Rocker Arms Type Roller Finger Follower
Material Stamped Steel
Adjustment Type Hydraulic
VALVES, INTAKE Type Recessed Head
Material SAE J775 UN & H15470 Martensitic Steel
Head Diameter — in. (mm) 1.751 (44.5)
Stem Diameter — in. (mm) 6.955
Stem Oil Control Guide Mounted Stem Seals
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 12.02
Spring Pressure -lb. @ Specified Length — in. (mm) 760N @ 28.80mm w/Valve Open
302N @ 42.56mm w/Valve Closed
VALVES, EXHAUST Type Recessed Head
Material Stem SAE J775 UN & H86450 Martensitic Steel
Material Head SAE J775 UN & S63012 Austenitic Steel (Commercial Name: 21-2N)
Head Diameter — in. (mm) 36.01
Stem Diameter — in. (mm) 0.274 (6.955)
Stem Oil Control Guide Mounted Stem Seal
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12.67)
Spring Pressure -lb. @ Specified Length — in. (mm) 760N @ 28.80mm w/Valve Open
302N @ 42.56mm w/Valve Closed
COOLING SYSTEM Type Pressurized, Series Flow
Radiator Type Cross-Flow, Fin & Tube
Thermostat Reverse Poppet Valve, Pellet-Operated
Operating Temperature 87°C-91°C (188° F-195°F)
Water Pump Type Centrifugal, Prelubricated
Bearing Type Double Row Sealed—Ball & Roller
Drive Capacity (gpm @ engine rpm) Serpentine Poly-Vee Belt —85 @ 4000
Recirculating Bypass Internal
Fan Type 9-Blade
Diameter (in.) 19.38
Ratio (Fan-to-Crankshaft rpm) 1.3 to 1
ELECTRICAL
Ignition System Type 12-Volt
Distributor Type 12-Volt Coil-on-Plug Ignition System — Spark Timing Controlled by EEC-V Computer With Integrated Coil Drivers
Spark Plugs Thread Size 14mm (Platinum)
Firing Order   1-3-7-2-6-5-4-8
Starting Motor Type Positive Engagement
Control Ignition Key Switch Actuates Solenoid Relay
Battery Ground Negative
FUEL SYSTEM
Fuel Metering System Sequential Electronic Fuel Injection — Eight Port-Mounted Fuel Injectors Electronically Triggered by EEC-V Module
Fuel Pump Type Single Electric
Location In-Tank High Pressure
Fuel Filter Type In-Line Large Capacity Filter—One
Fuel Reservoir Type—No. Used One
Location In-Tank
Air Cleaner Type Remote Assembly w/Dry Replaceable Element
LUBRICATION SYSTEM Type Pressure to Main, Camshaft, Connecting Rod Bearings and Tappets; Metered Pressure to Rocker Arms; Oil Mist to Cylinder Walls, Piston Pins; Metered Flow to Timing Chain
Oil Pan Plug Non-Magnetized
Oil Pump Type—Location Rotor—Crank Driven Within Front Cover
Intake Type Non-Floating, No Bypass, Shrouded Screen in Sump
Oil Filter Type Full-Flow, Disposable
Attachment Adapter-Mounted, Left Side
Oil Refill Capacity (qts.)
With Filter 6
Without Filter 5.5
Normal Oil Pressure (psi @ rpm-hot) 40-60 @ 2000

1. Representative 2004 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/engine calibration.


5.4L 2V (330) TRITON™ SOHC SEFI V-8
Horsepower (bhp @ rpm)(1) 260 @ 4500 (Expedition)
255 @ 4500 (Excursion)
Torque (lb.-ft. @ rpm)(1) 350 @ 2500 (Expedition, Excursion)
Compression Ratio (to 1) Nominal(1) 9.0
Type and No. of Cylinders 90° Single Overhead Camshaft (SOHC), V-8
Bore and Stroke — in. (mm) 3.55 x 4.16 (90.2 x 105.8)
Displacement — Liters (cu. in.) 5.4L (330)
Taxable Horsepower 40.3
Engine Mounting 3-Point, Rubber
CYLINDER BLOCK Material Cast Iron
CYLINDER HEAD Material Aluminum
CAMSHAFTS Type 5-Bearing, Machined Steel
Material Tubular Steel With Powdered Metal Lobes
Journal Diameters — in. (mm) 1.061 (26.949)
Cam Lift: Intake /Exhaust — in. (mm) Intake 7.11038 / Exhaust 7.49794
CAMSHAFT BEARINGS Type Aluminum Housing SOHC Cylinder Head
Material Aluminum
Total Effective Length — in. (mm) 2@15mm / 4@14mm
Total Effective Surface Area — sq. in. (sq. mm) 0.628 (405)
CAMSHAFT DRIVE Type Silent Chain
Sprocket Material Sintered Steel
Timing Chain Width Nominal — in. (mm) 0.458 O/Guides, 0.524 O/Pins (11.64 O/Guides, 13.3 O/Pins)
Pitch — in. (mm) 0.375 (9.53)
CRANKSHAFT Type 5-Bearing, Forged Steel
Material Forged Steel (C38 Modified)
Length, Overall — in. (mm) 22.321 (566.96)
Crankpin Journals Diameter — in. (mm) 2.086 (52.99)
Length — in. (mm) 1.889 (48) (Two Conn Rods)
Main Bearing Journals Diameter — in. (mm) 2.657 (67.49)
Length — in. (mm) No. 1 0.803 (20.4)
No. 2-5 0.897 (22.8)
Journal Overlap — in. (mm) 0.289 (7.34)
Sprocket Material Sintered Steel
MAIN BEARINGS Type Replaceable Insert—Selective Fit (3 Sizes)
Material (Steel-Backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) 0.681-0.708 (17.3-18)
Total Effective Projected Area — sq. in. (sq. mm) 1.811-1.882 (1168-1214)
Thrust Washer Area — sq. in. (sq. mm) 3.353 (2163) (3 Washers)
CONNECTING RODS Material Cracked Powdered Metal
Length Center-to-Center — in. (mm) 6.657 (169.1)
Rod Bearings Type Replaceable Insert
Material (Steel-backed) Aluminum-Lead Silicon Alloy
Effective Length — in. (mm) Each Bearing 0.763 (19.4)
Total Effective Projected Area — sq. in. (sq. mm) 1.590 (1026)
PISTONS Type Strutless Modified Barrel Skirt
Material Finish Hypereutectic Aluminum Alloy—Graphite Skirt Coating
Length — in. (mm) 2.047 (52)
PISTON RINGS Number Three
Top Compression Ring Type Barrel Face
Material Steel Alloy
Finish Moly Plasma Filled Groove
Second Compression Ring Type Full Face Taper
Material Finish Cast Iron—Phosphate Coated
Oil Control Ring Type 3-Piece, Segmented—Steel
Material Finish Rails—Oxide Coated, Chrome Plated
PISTON PINS Type Full Floating—Tubular
Material Alloy Steel, Heat Treated
Length — in. (mm) 2.433 (61.8)
Diameter — in. (mm) 0.866 (22)
VALVE OPERATING MECHANISM
Tappets Type Hydraulic
Rocker Arms Type Roller Finger Follower
Material Stamped Steel
Adjustment Type Hydraulic
VALVES, INTAKE Type Recessed Head
Material SAE J775 UN & H15470 Martensitic Steel
Head Diameter — in. (mm) 1.751 (44.5)
Stem Diameter — in. (mm) 6.955
Stem Oil Control Guide Mounted Stem Seals
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 12.02
Spring Pressure -lb. @ Specified Length — in. (mm) 760N @ 28.80mm w/Valve Open
302N @ 42.56mm w/Valve Closed
VALVES, EXHAUST Type Recessed Head
Material Stem SAE J775 UN & H86450 Martensitic Steel
Material Head SAE J775 UN & S63012 Austenitic Steel (Commercial Name: 21-2N)
Head Diameter — in. (mm) 36.01
Stem Diameter — in. (mm) 0.274 (6.955)
Stem Oil Control Guide Mounted Stem Seal
Angle of Seat 45.5°
Valve Lift — in. (mm) @ Zero Lash 0.472 (12.67)
Spring Pressure -lb. @ Specified Length — in. (mm) 760N @ 28.80mm w/Valve Open
302N @ 42.56mm w/Valve Closed
COOLING SYSTEM Type Pressurized, Series Flow
Radiator Type Cross-Flow, Fin & Tube
Thermostat Reverse Poppet Valve, Pellet-Operated
Operating Temperature 87°C-91°C (188° F-195°F)
Water Pump Type Centrifugal, Prelubricated
Bearing Type Double Row Sealed—Ball & Roller
Drive Capacity (gpm @ engine rpm) Serpentine Poly-Vee Belt —85 @ 4000
Recirculating Bypass Internal
Fan Type 9-Blade
Diameter (in.) 19.38
Ratio (Fan-to-Crankshaft rpm) 1.3 to 1
ELECTRICAL
Ignition System Type 12-Volt
Distributor Type 12-Volt Coil-on-Plug Ignition System — Spark Timing Controlled by EEC-V Computer With Integrated Coil Drivers
Spark Plugs Thread Size 14mm (Platinum)
Firing Order   1-3-7-2-6-5-4-8
Starting Motor Type Positive Engagement
Control Ignition Key Switch Actuates Solenoid Relay
Battery Ground Negative
FUEL SYSTEM
Fuel Metering System Sequential Electronic Fuel Injection — Eight Port-Mounted Fuel Injectors Electronically Triggered by EEC-V Module
Fuel Pump Type Single Electric
Location In-Tank High Pressure
Fuel Filter Type In-Line Large Capacity Filter—One
Fuel Reservoir Type—No. Used One
Location In-Tank
Air Cleaner Type Remote Assembly w/Dry Replaceable Element
LUBRICATION SYSTEM Type Pressure to Main, Camshaft, Connecting Rod Bearings and Tappets; Metered Pressure to Rocker Arms; Oil Mist to Cylinder Walls, Piston Pins; Metered Flow to Timing Chain
Oil Pan Plug Non-Magnetized
Oil Pump Type—Location Rotor—Crank Driven Within Front Cover
Intake Type Non-Floating, No Bypass, Shrouded Screen in Sump
Oil Filter Type Full-Flow, Disposable
Attachment Adapter-Mounted, Left Side
Oil Refill Capacity (qts.)
With Filter 6
Without Filter 5.5
Normal Oil Pressure (psi @ rpm-hot) 40-60 @ 2000

1. Representative 2004 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/engine calibration.


 

 

 

 

2004 Ford Expedition

The following information is subject to change without notice.  Contact dealer to verify.

 Transmissions

AUTOMATIC TRANSMISSION SPECIFICATIONS
Make/Type Ford 4-Speed Automatic Overdrive (4R70W) Ford 4-Speed Automatic Overdrive (4R70W)
Engine 4.6L 2V SEFI V-8 5.4L 2V SEFI V-8
Ratios (to 1):
1st 2.84  
2nd 1.55  
3rd 1.00  
4th — OD 0.70  
Reverse 2.32  
Converter Size & Type 12" Controlled Clutch Apply 12" 145K (L370 Bypass Clutch)
Converter Stall Ratio 2.30  
Lubricant Capacity (pt.) 24.0  
Helical Gears All  
Oil Cooler Water